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  • Article
    Citation - WoS: 2
    Citation - Scopus: 2
    Assessment of Tensile Properties of Cast High Mg Containing Al-Mg Aluminum Alloy With Correlation of Computed Tomography Scans and Optical Crack Surface Analysis
    (Springer int Publ Ag, 2023) Gul, K. Armagan; Dispinar, Derya; Kayali, E. Sabri; Aslan, Ozgur
    In the casting of aluminum alloys, melt cleanliness has been crucial to achieve desirable final properties. Alloying elements, casting method and degassing procedures have been applied to obtain an internal structure free from defects. Most common defects have been double oxide metal films called bifilms. These defects have been detrimental to mechanical properties. Efforts in industry and academia have focused on removing those defects. Reduced pressure test (RPT) and optical evaluation of cross section of specimens have been the most preferred method of bifilm index evaluation method to assess melt quality. As this method is 2D cross-section analysis, there has not been a direct method to correlate mechanical properties with 3D volume analysis of both RPT and tensile specimens. Computed tomography scanning/imaging has been a promising and emerging method for 3D internal structure evaluation to evaluate internal defects. Subsequent mechanical properties fluctuation in correlation with defect quantity and size may be built in this methodology. In the present study, casting of aluminum alloys with high magnesium content and different alloying elements has been done. Effect of melt quality and defect quantities on internal structures have been investigated via RPT tests and computed tomography scans (CTS). Correlation of CTS and tensile tests has been shown. Tensile test specimen surfaces have been investigated via optical imaging, and bifilm effects have been shown. Alloy quality correlations with tensile tests have been established.
  • Article
    Citation - WoS: 4
    Citation - Scopus: 5
    Assessing Cast Aluminum Alloys With Computed Tomography Defect Metrics: a Gurson Porous Plasticity Approach
    (Mdpi, 2023) Gul, Armagan; Aslan, Ozgur; Kayali, Eyuep Sabri; Bayraktar, Emin
    Aluminum alloys have inherent tendencies to produce casting defects caused by alloying or metal melt flow inside the mold. The traditional detection method for these defects includes reduced pressure tests, which assess metal quality in a destructive manner. This leaves a gap between metal quality assessments and tensile test correlations. Computed tomography (CT) scans offer crucial assistance in evaluating the internal quality of castings without damaging the structure. This provides a valuable opportunity to couple mechanical tests with numerical methods such as finite element analysis to predict the mechanical performance of the alloy. The present study aims to evaluate the internal quality of cast aluminum alloys using CT scans and to correlate the defect metrics obtained from CT scans with mechanical test results. The Gurson-type material model and finite element methodology have been used to validate the correlation studies. Therefore, we propose a more holistic approach to predicting the behavior of metals by coupling damage models with CT scans and mechanical tests. The study investigates several CT metrics such as the defect volume, total defect surface, biggest defect surface, and projected area of defects. The conclusion reveals that CT scans provide crucial assistance in evaluating the internal quality of castings, and CT defect metrics can be used to build correlations between mechanical tests and CT evaluations. The study also suggests that the concept of adjusted representative material yield parameter (ARMY) or computed representative material yield parameter (CRMY) can be used to correlate CT metrics with mechanical strength in cast materials and parts for a given aluminum alloy. Overall, the study proposes a more comprehensive methodology to assess the quality of cast aluminum alloys and couple the quality to mechanical performance.
  • Article
    Citation - WoS: 2
    Integrating Theoretical and Experimental Approaches To Unveil the Mechanical Properties of Cusbse2 Thin Films
    (Iop Publishing Ltd, 2024) Surucu, Ozge; Gencer, Aysenur; Usanmaz, Demet; Parlak, Mehmet; Surucu, Gokhan
    An exhaustive investigation of the mechanical characteristics of CuSbSe2 thin films is conducted in this study by combining experimental nanoindentation methods with theoretical simulations. The Ab-initio Molecular Dynamics (AIMD) calculations are performed with the machine learning (ML) force fields. By employing the Vienna Ab-initio Simulation Package (VASP) based on Density Functional Theory (DFT), theoretical inquiries are carried out to identify crucial parameters, such as bonding characteristics, elastic constants, hardness, bulk modulus, shear modulus, Young's modulus, and Poisson's ratio. Experimental validation is conducted using nanoindentation to investigate load-dependent hardness and Young's modulus in a manner that closely matches the theorized predictions. The anomalies between experimental and theoretical outcomes are ascribed to anisotropic behavior and grain boundaries. Furthermore, an investigation is conducted into the directional dependence of sound wave velocities in the CuSbSe2 films, leading to the revelation of intricate elastic property details. By employing an integrated theoretical-experimental approach, the present attempt not only increases the knowledge concerning CuSbSe2 films but also fortifies the relationship between theory and experiment, thereby bolstering the dependability of our results. The insights provided as a result of this paper facilitate the development of CuSbSe2 film applications in a variety of technological fields in the future.