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Conference Object Citation - WoS: 9Citation - Scopus: 10Multi-Axial Ultrasonic Vibration-Assisted Machining of Inconel 718 Using Al2O3-CuO Hybrid Nanofluid MQL(Elsevier Science BV, 2024) Namlu, Ramazan Hakki; Lotfi, Bahram; Kilic, Sadik EnginInconel 718 is a widely used superalloy in the aerospace industry, owing to its exceptional creep and corrosion resistance, as well as its ability to retain strength at elevated temperatures. However, its machinability presents challenges due to its low thermal conductivity and high work hardening rate during conventional machining, resulting in inadequate surface quality. To address this issue, a recent technique known as Ultrasonic Vibration-Assisted Machining (UVAM) has emerged. UVAM involves applying high-frequency, low-amplitude vibrations to the cutting tool or workpiece. Additionally, Minimum Quantity Lubrication (MQL) has been considered as an alternative cooling technique to enhance machining performance. Optimizing the performance of UVAM can be achieved by employing various vibration axes. Additionally, the effectiveness of MQL can be enhanced through the utilization of nanofluids. This study investigates the combined application of multi-axis UVAM and Al2O3-CuO added Hybrid Nanofluid MQL (HNMQL) during the milling of Inconel 718. The evaluation parameters include surface roughness, topography, burr formations, and cutting forces. The results demonstrate that the simultaneous use of multi-axis UVAM and HNMQL significantly improves the machining performance of Inconel 718. This combination leads to better surface quality and overall process efficiency, offering promising prospects for the aerospace industry and other applications involving difficult-to-cut materials. (c) 2024 The Authors. Published by Elsevier B.V.Conference Object Citation - Scopus: 1Enhancing Sustainable Machining of Inconel 718 Using Multi-Walled Carbon Nanotubes and TiO2based Nanofluid Minimum Quantity Lubrication(Elsevier B.V., 2025) Namlu, Ramazan Hakkı; Kaftanoĝlu, BılgınInconel 718 is extensively utilized especially in the aerospace sector due to its outstanding resistance to creep and corrosion, along with its capability to maintain strength at high temperatures. However, its high work hardening rate and low thermal conductivity present significant challenges in machining processes, including the need for extensive use of coolants, shortened tool life, and the necessity for post-processing operations for adequate surface quality, all of which hinder sustainable manufacturing. To address these issues, an innovative cooling/lubrication method, Nanofluid Minimum Quantity Lubrication (NMQL), aims to enhance the sustainable machining of Inconel 718 by minimizing these problems. NMQL involves the aerosolized delivery of nanoparticle-enriched nanofluid oil with compressed air to the cutting zone. In this way, NMQL utilizes the nanoparticles' cooling and lubrication abilities, resulting in lower cutting forces, reduced surface roughness, and decreased tool wear compared to other cooling/lubrication conditions, thereby improving machining performance. This study compares the performance of NMQL in terms of cutting forces, surface roughness and topography, and subsurface microhardness, using Multi-Walled Carbon Nanotubes (MWCNT) and TiO2nanoparticles, with Conventional Cutting Fluids (CCF), aiming to achieve more sustainable machining of Inconel 718. Also, a sustainability assessment was done using Pugh Matrix Approach in order to find the most sustainable cooling option. © 2025 Elsevier B.V., All rights reserved.
