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  • Article
    Citation - WoS: 46
    Citation - Scopus: 49
    Recrystallization and Grain Growth Kinetics of In718 Manufactured by Laser Powder Bed Fusion
    (Elsevier, 2022) Dogu, Merve Nur; Davut, Kemal; Obeidi, Muhannad Ahmed; Yalcin, Mustafa Alp; Gu, Hengfeng; Low, Thaddeus Song En; Brabazon, Dermot
    The recrystallization and grain growth behaviour of IN718 alloy additively manufactured by laser powder bed fusion (L-PBF) is presented herein. The effects of three different temperatures (1050, 1150 and 1250 degrees C) and holding times (15, 45 and 90 min) were investigated. The texture evolution of the samples was recorded via electron backscatter diffraction (EBSD). The as-built sample is composed of bowl-shaped melt pools, a chessboard-like grain pattern and has a cube texture {100}<001>. Recrystallized grains were observed in the samples treated at 1150 degrees C for 15 min, as well as the samples treated for longer periods and at higher temperatures. Recrystallization was observed to start from high dislocation density regions, including the overlapping melt pools and the borders of the chessboard-like pattern. The initial cube texture transforms into a first-generation cube-twin texture {122}<212> via a twinning-assisted recrystallization mechanism. Then, those recrystallization nuclei sweep through the high defect density matrix; during which almost no new twins are formed. The samples treated at 1250 degrees C are almost completely recrystallized, which forms a weaker cube texture and a stronger P-orientation {011}<112>. However, the growth of recrystallized grains is very limited due to the presence of non-coherent precipitates. (C) 2022 The Author(s). Published by Elsevier B.V.
  • Article
    Citation - WoS: 26
    Citation - Scopus: 29
    Assessing Dependency of Part Properties on the Printing Location in Laser-Powder Bed Fusion Metal Additive Manufacturing
    (Elsevier, 2022) Mussatto, Andre; Groarke, Robert; Vijayaraghavan, Rajani K.; Hughes, Cian; Obeidi, Muhannad Ahmed; Dogu, Merve Nur; Brabazon, Dermot
    Despite the accelerated growth of laser-powder bed fusion in recent years, there are still major obstacles to be overcome before the technology enjoys truly widespread adoption. These include inconsistent part quality and repeatability issues linked to variability in the properties of printed parts. Commonly, the print location across the build platform is overlooked and assumed to have little or no effect on the overall part properties. There is a lack of previous systematic studies and a lack of knowledge of the influences of the location parameter on the final part properties. Therefore, to address the existing problem, the current study completely isolated the location parameter to accurately assess any effect of this variable on the microstructure and mechanical properties of laser-powder bed fusion manufactured parts. The results revealed the importance of the build location and showed that there is correlation between the location parameter and part properties as qualitative and quantitative properties of printed parts varied between the selected extremity locations. The findings highlight the importance of considering the location of the part being printed on the build platform and how the location may need to be fixed for multiple builds in order to achieve acceptable repeatability.
  • Article
    Citation - WoS: 8
    Citation - Scopus: 9
    A Comprehensive Study of the Effect of Scanning Strategy on In939 Fabricated by Powder Bed Fusion-Laser Beam
    (Elsevier, 2024) Dogu, Merve Nur; Ozer, Seren; Yalcin, Mustafa Alp; Davut, Kemal; Obeidi, Muhannad Ahmed; Simsir, Caner; Brabazon, Dermot
    This study provides a comprehensive investigation into the effects of different scanning strategies on the material properties of IN939 fabricated using the PBF-LB process. The scanning strategies examined included alternating bi-directional scanning with rotation angles of 0 degrees, 45 degrees, 67 degrees, and 90 degrees between adjacent layers (named as shown), as well as alternating chessboard scanning with rotation angles of 67 degrees and 90 degrees (named as Q67 degrees and Q90 degrees). The results revealed that the 45 degrees and 67 degrees samples had the highest relative density, while the 0 degrees and Q67 degrees samples showed the highest average porosity. Moreover, various types of cracks, including solidification, solid-state, and oxide-induced cracks, were observed. Among the bi-directional scan samples, the 0 degrees sample displayed the most extensive cracking and the highest sigma max residual stress values in both XZ and XY planes. Conversely, the 45 degrees and 67 degrees samples exhibited fewer cracks. Notably, the lowest sigma max residual stress in the XZ planes among the bidirectional scan samples was observed in the 67 degrees sample. Additionally, microstructural analyses indicated differences in grain size and morphology, among the samples. Texture analysis indicated that the 0 degrees and 90 degrees samples exhibited strong cube textures, whereas the texture intensity weakened for the 45 degrees and 67 degrees samples. Moreover, the alternating chessboard scanning strategy led to rougher surfaces (higher Sa and Sz values) compared to the alternating bi-directional scanning strategy, regardless of the rotation angles. Furthermore, the microhardness values among the samples showed minimal variance, ranging between 321 + 14 HV and 356+ 7 HV.