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Conference Object Citation - WoS: 2Citation - Scopus: 2A Study on Recovery of Iron from Red Mud by Solid State Reduction Followed by Magnetic Separation(Springer international Publishing Ag, 2020) Eray, Said; Keskinkilic, Ender; Varol, Mustafa; Topkaya, Yavuz A.; Geveci, AhmetRed mud is a waste material of the Bayer process for alumina production from bauxite ore. Red mud is generally pumped to disposal in an artificial pond which is accompanied by great land occupation and environmental issues. Many researches in different fields have been carried out to evaluate the red mud. Of these, researches on recovering valuable metals from red mud are the most successful. In this study, recovery of iron, which is the most abundant metal in red mud, was investigated. A red mud sample with 34% Fe2O3 was used. Solid state carbothermic reduction followed by wet magnetic separation was performed to recover iron. Reduction was carried out at temperatures 1000-1200 degrees C. Reduced samples were ground and subjected to wet magnetic separation. The effect of reduction temperature and grinding time were investigated on the metallization of iron and the iron content of the final concentrate.Conference Object Recent Studies on Hot Metal Desulfurization(Springer international Publishing Ag, 2022) Keskinkilic, EnderHot metal desulfurization station is an indispensable part of a modern integrated iron and steelmaking company. In this plant, roughly speaking, at least ninety percent of sulfur in hot metal is eliminated before basic oxygen steelmaking. In the conventional process, stable sulfide-making additives of various kinds and forms are introduced to the hot metal present in torpedo cars or more commonly in ladles. Together with desulfurization reactions, a slag rich in sulfides is collected at the top, and it is then skimmed out. Other than hot metal treatment stage, further removal of sulfur may be accomplished in secondary steelmaking, depending primarily on suitability of metallurgical conditions in that specific vessel. In this literature work, recent experimental studies related to hot metal desulfurization are reviewed. More emphasis shall be on the works performed after the millennium and specifically in the last decade, including the ones offering new and novel methods.Conference Object Citation - WoS: 2Citation - Scopus: 3Smelting Studies for Recovery of Iron From Red Mud(Springer international Publishing Ag, 2019) Keskinkilic, Ender; Pournaderi, Saeid; Geveci, Ahmet; Topkaya, Yavuz A.Red mud can be regarded as a by-product of aluminium extraction process since it contains a significant amount of iron and some valuable elements. Therefore, the treatment of red mud has been a hot topic for some decades. The authors have recently started a laboratory-scale project dealing with stepwise recovery of valuable elements from red mud of Seydisehir Aluminum Plant, Turkey. The first step is related to recovery of iron and pyrometallurgical methods (smelting and solid-state reduction) will be performed. Nonferrous metals will then be selectively leached in the second step. In the extent of the present work, a literature review relevant to the smelting studies for recovery of iron from red mud was presented.Conference Object Pyrometallurgical Studies for Manganese Extraction Using Turkish Ore Reserves(Springer international Publishing Ag, 2017) Keskinkilic, EnderPyrometallurgical studies conducted for Mn extraction using Turkish Mn-ore reserves were reviewed. Turkish Mn-ores are low-grade ones having similar to 30% Mn. The most important Mn ore reserves in Turkey are in the Denizli-Tavas region, where more than 2 million tons of proven reserves are reported. Mining rights to the Denizli-Tavas manganese belongs to Eregli Iron and Steel Works Co. (ERDEMIR). The ore is usually charged to the blast furnaces of ERDEMIR during hot metal production. So far, nearly 20 Master's thesis studies have been conducted for the analysis of manganese extraction in Turkey. In the scope of the present work, only pyrometallurgical and related activities (i.e. ore beneficiation, calcination, etc.) relevent to the treatment of a specific ore were examined.Conference Object Citation - WoS: 1A Statistical Analysis of Process Abnormalities in Slab Casting(Springer international Publishing Ag, 2018) Keskinkilic, EnderContinuous casting of slabs is conducted with two successive steel flows: first from ladle to tundish, then from tundish to mold. There are certain process abnormalities related to ladle, tundish and mold. For example, change of submerged entry nozzle (SEN) is the one encountered during steel flow from tundish to mold. Tundish exchange is the abnormality taking place due to replacement of processed tundish with the new one at rest. Another example is the flow of steel from ladle to tundish without a ladle shroud. In this study, a statistical analysis was conducted related to the process abnormalities in slab casters of a steel plant. Slab surface defects observed in slab yard was incorporated in this analysis.Conference Object Citation - WoS: 2Citation - Scopus: 2Solid-State Reduction Studies for Recovery of Iron From Red Mud(Springer international Publishing Ag, 2020) Keskinkilic, Ender; Pournaderi, Saeid; Geveci, Ahmet; Topkaya, Yavuz A.Red mud or bauxite residue can be regarded as a by-product of aluminum extraction process since it contains a significant amount of iron and some valuable elements. Therefore, the treatment of red mud has been a hot topic for some decades. Last year, the authors started a laboratory-scale project dealing with stepwise recovery of valuable elements from red mud of Seydisehir Aluminum Plant, Turkey. The first step is related to the recovery of iron and pyrometallurgical methods (solid-state reduction and smelting) are currently being performed. Nonferrous metals will then be selectively leached in the second step. In TMS 2019, the authors outlined the literature related to the smelting studies for iron recovery from bauxite residue. In the extent of the present work, a literature review relevant to the solid-state reduction studies for recovery of iron from red mud was presented.
