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  • Article
    Citation - WoS: 17
    Citation - Scopus: 17
    Calcination Characteristics of Laterite Ores From the Central Region of Anatolia
    (Southern African inst Mining Metallurgy, 2012) Keskinkilic, E.; Pournaderi, S.; Geveci, A.; Topkaya, Y. A.; Metallurgical and Materials Engineering
    Drying, calcination, prereduction, and smelting are the main steps in conventional crude ferronickel production. Industrially, these steps are conducted using the rotary kiln-electric arc furnace (RKEF) process. In this paper, calcination characteristics of Sivrihisar laterite ores from the Central Anatolia region are investigated. The extent of elimination of chemically bound water and other volatiles was studied by experiments conducted at various temperatures in the 250-800 degrees C range. Phase changes were examined using X-ray diffractometry. For the particle size used in the study, 300 degrees C was determined to be almost sufficient for complete transformation of goethite to haematite, and 700 degrees C was required for effective elimination of all volatiles in the ore.
  • Article
    Liquid Processing of Silicon Steels Using the Converter-Ladle Furnace-Circulation Degasser Route
    (Southern African inst Mining Metallurgy, 2019) Keskinkilic, E.
    Electrical steels are used in motors, power generators, and transformers for electrical applications owing to their superior magnetic properties. These properties are attributed to the presence of a significant amount of silicon in the steel composition. Silicon steels are mainly grouped into two categories: grain-oriented (GO) and non-grain-oriented (NGO). The Si content of silicon steels is generally between about 0.50% and 6.5%. Therefore, silicon steels are further classified as low-, medium-, and high-Si steels. In this paper, liquid steel processing practices for certain silicon steel grades are outlined by considering a steelmaking company that integrates a basic oxygen furnace (BOF), a ladle furnace (LF), and an RH-type degassing unit (RH). Possible problems are identified, suggestions are discussed, and conclusions are drawn on the basis of real plant data.
  • Article
    Citation - WoS: 1
    Citation - Scopus: 2
    Laboratory-Scale Smelting of Limonitic Laterite Ore From Central Anatolia
    (Southern African inst Mining Metallurgy, 2017) Pournaderi, S.; Keskinkilic, E.; Geveci, A.; Topkaya, Y. A.
    The feasibility of ferronickel production from a low-grade limonitic laterite ore was investigated. The ore was first calcined and then prereduced in the solid state. The reduced ore was then smelted to produce ferronickel. The effects of coal addition, smelting temperature, and retention time on the process were investigated. Chemical and physical losses in the slag were separately quantified. Coal addition was the main parameter that controlled the ferronickel grade and losses in the slag. The melting point of the slag was well below that of the ferronickel, which enhanced metal-slag separation and minimized physical losses in the slag. A microstructural study of an industrial slag revealed that Cr-rich particulates, which were suspended in the slag, were mainly responsible for the physical losses in the slag.