Nodular Cast Iron GGG40, 60, 70 Mechanical Characterization from Bars and Blocks Obtained from Brazilian Foundry

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2022

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Mdpi

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Manufacturing Engineering
(2003)
Opened in 2003 with the aim to graduate experts in the field of machine-production, our Department is among the firsts in our country to offer education in English. The Manufacturing Engineering program focuses on the manufacturing technologies that shape materials from raw materials to final products by means of analytical, experimental and numerical modeling methods. First Manufacturing Engineering Program to be engineered by Müdek, our department aims to graduate creative and innovative Manufacturing Engineers that are knowledgeable in the current technology, and are able to use production resources in an effective and sustainable way that never disregards environmental facts. As the first Department to implement the Cooperative Education Program at Atılım University in coordination with institutions from the industry, the Manufacturing Engineering offers a practice-oriented approach in education with its laboratory infrastructure and research opportunities. The curriculum at our department is supported by current engineering software, and catered to creating engineers equipped to meet the needs of the production industry.

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Nodular cast iron has been commonly applied in industry and many engineering applications due to its low production cost and the similarity of its mechanical properties to carbon steel. The mechanical properties of nodular cast iron are very dependent on its microstructure and also on the characteristics of the graphite nodules. In this sense, the main objective of this paper was to evaluate and characterize the nodular cast iron grades GGG40, GGG60 and GGG70 in the absence of heat treatment. In addition, specimens were obtained from casted bars and blocks without the Y-block casting process. The microstructure was analyzed by optical microscopy with the support of computational image analysis for determination of the attributes of the graphite nodules and the quantification of each phase present in the microstructure of the nodular cast iron. The results showed that the microstructure has a strong effect on the material's strength, especially the density of graphite nodules in the material. This difference reinforces the idea that cast iron can undergo mechanical changes due to changes in the casting process, confirming the importance of checking the characteristics of the cast batch before engineering applications of the material.

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Baranoglu, Besim/0000-0003-2005-050X; Fernandes, Daniel/0000-0002-7218-1942; Anflor, Carla/0000-0003-3941-8335

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nodular cast iron, mechanical characterization, microstructure, computational image analysis

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3

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12

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7

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