Tekkaya, Ahmet Eeman
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Tekkaya, A. E. Tekkaya, A. Erman Tekkaya, AE A.E.Tekkaya Tekkaya,A.E. T.,Ahmet Eeman A.,Tekkaya A., Tekkaya T., Ahmet Eeman Tekkaya, Ahmet Eeman Ahmet Eeman, Tekkaya Tekkaya, E Tekkaya, E. A.
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Profesör Doktor
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Manufacturing Engineering
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Former Staff
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Sustainable Development Goals
1NO POVERTY
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2ZERO HUNGER
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3GOOD HEALTH AND WELL-BEING
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4QUALITY EDUCATION
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5GENDER EQUALITY
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6CLEAN WATER AND SANITATION
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7AFFORDABLE AND CLEAN ENERGY
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8DECENT WORK AND ECONOMIC GROWTH
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9INDUSTRY, INNOVATION AND INFRASTRUCTURE
4
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10REDUCED INEQUALITIES
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11SUSTAINABLE CITIES AND COMMUNITIES
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12RESPONSIBLE CONSUMPTION AND PRODUCTION
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13CLIMATE ACTION
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14LIFE BELOW WATER
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15LIFE ON LAND
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16PEACE, JUSTICE AND STRONG INSTITUTIONS
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17PARTNERSHIPS FOR THE GOALS
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Scholarly Output
31
Articles
14
Views / Downloads
19/17
Supervised MSc Theses
2
Supervised PhD Theses
0
WoS Citation Count
751
Scopus Citation Count
891
Patents
0
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0
WoS Citations per Publication
24.23
Scopus Citations per Publication
28.74
Open Access Source
1
Supervised Theses
2
| Journal | Count |
|---|---|
| International Journal of Machine Tools and Manufacture | 3 |
| steel research international | 3 |
| 12th International Conference on Sheet Metal (SheMet 2007) -- APR 01-04, 2007 -- Univ Palermo, Palermo, ITALY | 2 |
| AIP Conference Proceedings -- NUMISHEET 2005: 6th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes -- 15 August 2005 through 19 August 2005 -- Detroit, MI | 2 |
| Arabian Journal for Science and Engineering | 2 |
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31 results
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Now showing 1 - 10 of 31
Conference Object Analysis of Force-Indentation Measurements on Anisotropic Metals(Edizioni libreria progetto, 2005) Koray,E.; Topcu,N.; Tekkaya,A.E.Indentation tests are widely used with simultaneous measurements of indentation depth and force especially for determining material properties. In this study, findings on parameters affecting the force-displacement curves obtained from indentations on anisotropic metals using special not self-similar indenters will be presented. Parameters such as specimen dimensions, friction, surface roughness, specimen clamping and indentation spacing have been investigated by finite element analysis and by experiments. Optimum values of these parameters to achieve higher repeatability and accuracy are determined.Article Citation - WoS: 5Citation - Scopus: 6Material Flow Control in High Pressure Sheet Metal Forming of Large Area Parts With Complex Geometry Details(verlag Stahleisen Mbh, 2005-12) Trompeter, M; Önder, E; Homberg, W; Tekkaya, E; Kleiner, MWorking media based forming processes show advantages compared to the conventional deep drawing in the range of sheet metal parts with complex geometry details. By High Pressure Sheet Metal Forming (HBU), complex parts can be formed with reduced tool costs, fewer process steps, and improved part properties, particularly by the use of high strength steels. In order to use these advantages to full capacity, the material flow into the area of the geometry details needs to be optimised. The key element for the material flow control is a multi-point blank holder. In combination with flange draw-in sensors, a closed loop flange draw-in control can be built up which guarantees a reproducible material flow and, consequently, defined part properties. Furthermore, a favourable pre-distribution of sheet metal material can be reached which leads to a widening of the process limits. Considering a large area sheet metal part with a complex door handle element as example, strategies for the material flow control will be discussed in this paper. The conclusions are based on FE-simulations as well as experimental findings.Conference Object Citation - Scopus: 4Experimental Investigation of Residual Stresses After Heat Treatment and Grinding Processes in the Production of Ball Bearing Rings(Trans Tech Publications Ltd, 2008-03) Güley,V.; Tekkaya,A.E.; Savaş,T.; Özhan,F.Experimental investigation of residual stresses after heat treatment and grinding processes in the production of ball bearing rings has been carried out. The residual stresses were measured by X-ray diffraction method utilizing chromium radiation, which has an average penetration depth of 5 μm incident on 100Cr6 (AISI-E52100) ball bearing steel. The process parameters of heat treatment and grinding processes were varied so as to represent the extreme values that can be applied in the respective processes. Hardness and percent retained austenite limit the heat treatment process parameters; while roundness, surface roughness and form the grinding process. Tensile surface residual stresses on the raceway of ball bearing rings changes to compression after grinding in both circumferential and axial directions. In grinding relatively higher compressive stresses were measured in axial direction compared to the circumferential direction. This experimental investigation also showed that the influence of heat treatment process parameters on the magnitude and distribution of residual stresses survived even after grinding process; i.e. heat treatment and grinding processes cannot be evaluated independently in process design for favourable residual stresses.Article Citation - WoS: 9Citation - Scopus: 15Free forming of locally heated specimens(Elsevier Sci Ltd, 2007-06) Okman, O.; Ozmen, M.; Huwiler, H.; Tekkaya, A. E.A novel manufacturing method is investigated, in which a steep temperature gradient within the workpiece is induced to facilitate material flow locally. By this method, complex shapes can be formed without complicated dies. The feasibility of the idea is analyzed experimentally and numerically. Local heating is realized either by means of induction or laser heating. Experiments using materials 16MnCr5, X5CrNi18/9, and Ti6Al4V have been conducted under various process conditions. These experiments have also been modeled by finite element method (FEM) validating the analysis procedure. Electromagnetic models are used to analyze the heat generation pattern on the workpiece by induction. It is found that the most important process parameters are the thermal diffusivity and the temperature sensitivity of the flow curve of the workpiece material. The lower the thermal diffusivity and the higher the temperature sensitivity, the more differentiated local shapes can be formed. For the analyzed geometries, induction heating has been observed to be more effective. Deformation rate and initial workpiece geometry have also a significant effect on the achievable local deformations. Various failure modes such as unintended deformations, damage by fracture, and melting of the workpiece material are described. It is concluded that the new idea of forming local shapes by local heating is a feasible and controllable manufacturing alternative. (c) 2006 Elsevier Ltd. All rights reserved.Review Citation - WoS: 56Citation - Scopus: 61The Development of Ring Rolling Technology - Part 2: Investigation of Process Behaviour and Production Equipment(Wiley-blackwell, 2005-07) Allwood, JM; Tekkaya, AE; Stanistreet, TFThis is the continuation of a thorough survey of work on ring rolling published in the English and German languages up to 2004 [see No. 2/3, p. 111-120]: The methods used to investigate the process are reviewed, separated into experimental and theoretical categories; the insights gained from these investigations are organised according to the challenges identified at the outset; developments in the control and operation of the process are described. Having given a set of ideal targets for the process, the state of current knowledge about ring rolling is assessed in order to predict likely developments: process modelling capability is nearly able to predict rolling behaviour for a complete cycle with sufficient accuracy to allow effective use of models for design of rolling schedules and preforms; analysis of material behaviour is relatively mature for steel rings, but has scope for significant extension for titanium and aluminium alloys and composites; design choices that seek to extend the flexibility of the process have had some exploration, but could be extended.Conference Object Citation - WoS: 11Modeling Flexforming (fluid Cell Forming) Process With Finite Element Method(Trans Tech Publications Ltd, 2007-07-15) Hatipoglu, H. Ali; Polat, Naki; Koeksal, Arif; Tekkaya, A. ErmanIn this paper, the flexforming process is modeled by finite element method in order to investigate the operation window of the problem. Various models are established using explicit approach for the forming operation and implicit approach for the unloading one. In all analyses the rubber diaphragm has been modeled revealing that the modeling of this diaphragm is essential. Usine the material Aluminum 2024 T3 alclad sheet alloy, three basic experiments are conducted: Bending of a straight flange specimen, bending of a contoured flange specimen and bulging of a circular specimen. By these experiments tile effects of blank thickness, die bend radius, flange length and orientation of the rolling direction of the part have been investigated. Experimental results are compared with finite element results to verify the computational models.Article Citation - WoS: 30Citation - Scopus: 37A Guide for Validation of Fe-Simulations in Bulk Metal Forming(Springer Heidelberg, 2005) Tekkaya, AE; Manufacturing EngineeringNumerical analysis of metal forming processes is an everyday practice in industry. Forming loads, material flow, forming defects such as underfills, laps, and even cracks, stresses in dies and punches, as well as product properties like new hardness distribution, dimensional accuracies, and residual stresses are predicted by numerical analysis and used for technology generation. Most of the numerical analysis is done by the finite element method made available for engineers and technicians by numerous powerful commercial software packages. These software packages act as black-boxes and usually hide the complicated numerical procedures and even their crucial parameters from the applier. Therefore, the question arises during industrial applications: how accurate is the simulation, and how can the results be assessed? The aim of this paper is to provide a guideline to assess the results of metal forming simulations. Although some ideas are valid for any metal forming process, bulk forming is the primary concern. The paper will address firstly the possible sources of error in a finite element analysis of bulk forming processes. Then, some useful elementary knowledge will be summarized. Various levels of validation such as result and ability validation and assessment will be discussed. Finally, interpretation of results will be treated. In this content also some suggestions will be given.Article Citation - WoS: 39Citation - Scopus: 44Application of Continuum Damage Mechanics in Discontinuous Crack Formation: Forward Extrusion Chevron(Wiley-v C H verlag Gmbh, 2008-05-19) Soyarslan, Celal; Tekkaya, A. Erman; Akyuz, UgurhanMaterializing Continuum Damage Mechanics (CDM), numerical modeling of discrete internal cracks, namely central bursts, in direct forward extrusion process is presented. Accordingly, in a thermodynamically consistent setting, a local Lemaitre variant damage model with quasi-unilateral evolution is coupled with hyperelastic-plasticity. The formulations are constructed in the principal axes where simultaneous local integration schemes are efficiently developed. To this end, the framework is implemented as ABAQUS/VUMAT subroutine to be used in an explicit FE solution scheme, and utilized in direct forward extrusion simulations for bearing steel, 100Cr6. Discontinuous cracks are obtained with the element deletion procedure, where the elements reaching the critical damage value are removed from the mesh. The periodicity of the cracks shows well accordance with the experimental facts. The investigations reveal that, application of the quasi-unilateral conditions together with the crack closure parameter has an indispensable effect on the damage accumulation zones by determining their internal or superficial character. (C) 2008 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.Article Citation - WoS: 123Citation - Scopus: 147The Development of Ring Rolling Technology(verlag Stahleisen Mbh, 2005-02) Allwood, JM; Tekkaya, AE; Stanistreet, TFA thorough survey of work on ring rolling published in the English and German languages by 2004 is presented. The process is briefly introduced and a set of ideals are stated, as the target for all developments in the area. The main challenges which inhibit attainment of these ideals are given, and the process is compared with alternatives. The main body of the review is organised in four parts: the evolution of the design of ring rolling equipment is described, including detailed discussion of the design and manufacture of preforms; the methods used to investigate the process are reviewed, separated into experimental and theoretical categories; the insights gained from these investigations are organised according to the challenges identified at the outset; developments in the control and operation of the process are described. Having given a set of ideal targets for the process, the state of current knowledge about ring rolling is assessed in order to predict likely developments: process modelling capability is nearly able to predict rolling behaviour for a complete cycle with sufficient accuracy to allow effective use of models for design of rolling schedules and preforms; analysis of material behaviour is relatively mature for steel rings, but has scope for significant extension for titanium and aluminium alloys and composites; design choices that seek to extend the flexibility of the process have had some exploration, but could be extended. Finally, the seminal contribution of Professor Kopp is briefly described.Article Citation - WoS: 15Citation - Scopus: 21Comparison of Various Preforms for Hot Forging of Bearing Rings(Elsevier Science Sa, 2005-10) Arbak, M; Tekkaya, AE; Özhan, FProduction of bearing rings by hot forging is investigated in this study. The aim of the study is to determine a feasible preform at the first station of the forming process such that the tool wear is prolonged and tool fracture is prevented. For this purpose, it is assumed that the contact pressure at the interface between tools and workpiece is the predominant process parameter. The contact pressures are determined by precise thermo-mechanical coupled finite element analyses based on elastic-plastic material description. Material flow curves for various temperatures and strain-rates are determined in velocity controlled upsetting tests. Cooling experiments are used to determine the heat transfer coefficients. Accuracy of the numerical models has been verified by extensive numerical convergence studies and finally by comparing with experimental measurements. The analysed preforms are evaluated using a scheme of weight-factors for the various tool parts. Finally, a preform is suggested for which the weighted total tool pressure could be reduced by 15%. (c) 2005 Elsevier B.V. All rights reserved.