Browsing by Author "Dispinar, Derya"

Now showing 1 - 4 of 4

Citation - WoS: 2
Citation - Scopus: 2
Assessment of Tensile Properties of Cast High Mg Containing Al-Mg Aluminum Alloy With Correlation of Computed Tomography Scans and Optical Crack Surface Analysis
(Springer int Publ Ag, 2023) Gul, K. Armagan; Dispinar, Derya; Kayali, E. Sabri; Aslan, Ozgur
In the casting of aluminum alloys, melt cleanliness has been crucial to achieve desirable final properties. Alloying elements, casting method and degassing procedures have been applied to obtain an internal structure free from defects. Most common defects have been double oxide metal films called bifilms. These defects have been detrimental to mechanical properties. Efforts in industry and academia have focused on removing those defects. Reduced pressure test (RPT) and optical evaluation of cross section of specimens have been the most preferred method of bifilm index evaluation method to assess melt quality. As this method is 2D cross-section analysis, there has not been a direct method to correlate mechanical properties with 3D volume analysis of both RPT and tensile specimens. Computed tomography scanning/imaging has been a promising and emerging method for 3D internal structure evaluation to evaluate internal defects. Subsequent mechanical properties fluctuation in correlation with defect quantity and size may be built in this methodology. In the present study, casting of aluminum alloys with high magnesium content and different alloying elements has been done. Effect of melt quality and defect quantities on internal structures have been investigated via RPT tests and computed tomography scans (CTS). Correlation of CTS and tensile tests has been shown. Tensile test specimen surfaces have been investigated via optical imaging, and bifilm effects have been shown. Alloy quality correlations with tensile tests have been established.
Citation - WoS: 9
Citation - Scopus: 10
Characterization of Properties of Vanadium, Boron and Strontium Addition on Hpdc of A360 Alloy
(Elsevier Science Sa, 2021) Gursoy, Ozen; Colak, Murat; Tur, Kazim; Dispinar, Derya
The demand for lighter weight decreased thickness and higher strength has become the focal point in the automotive industry. In order to meet such requirements, the addition of several alloying elements has been started to be investigated. In this work, the additions of V, B, and Sr on feedability and tensile properties of A360 has been studied. A mold design that consisted of test bars has been produced. Initially, a simulation was carried out to optimize the runners, filling, and solidification parameters. Following the tests, it was found that V addition revealed the highest UTS but low elongation at fracture, while B addition exhibited visa verse. On the other hand, impact energy was higher with B additions.
Citation - WoS: 1
Citation - Scopus: 1
Effect of Ti-V and Nb Addition on the Properties of Almg7cu1.2 Alloy
(Springer Int Publ Ag, 2025) Gul, Armagan; Dispinar, Derya; Aslan, Ozgur
In the development of aluminum casting alloys, considerable attention is given to the impact of various alloying elements, with numerous studies exploring how these elements influence the material's properties. However, the selection of alloying elements alone does not ensure optimal final quality. The casting process and melt treatment methods also play a critical role in achieving a defect-free structure, particularly when paired with defect characterization and final property assessment. Therefore, it is essential to investigate the interplay between alloying element choice, melt treatment, and defect evaluation in tandem. In this study, copper and magnesium main alloying elements have been chosen along with master alloys of Ti-V-Nb as grain refiners for the aluminum cast alloy. Phase formations have been investigated by simulated phase diagrams. Casting experiments have been done using a tilt pouring method into sand molds, and small bubble degassing equipment has been used to ensure the alloying and melt quality satisfying required mechanical strength. Composition and alloying have been validated by spectral analysis and XRF measurements. Microstructural analyses have been performed by both digital microscopy and scanning electron microscopy. EDS mappings have been carried out for alloying elements distributions. Internal defect distribution and defect structure have been evaluated by computed tomography (CT) scans. Both as-cast and heat-treated specimens have undergone tensile and hardness tests to characterize the mechanical behaviors. CT scans and mechanical behaviors have beencorrelated, and defect metrics have been investigated and classified according to defect surface, defect volumes and projected areas on XY-XZ-YZ planes. Contour maps of defect metrics and tensile properties have been analyzed to generate input to finite element simulations for latter stages studies, and correlation of strength-defect regressions has yielded parametric results to understand structural defects-mechanical performance relations. GTN and Beremin localization models capable of depicting material behavior in the presence of defects have been used to link the experimental and virtual validation assessments. In view of test results, a maximum of 0.125 wt% Nb content in AlMgCu-TiV alloy has been proposed having a tensile strength reaching 300 MPa-7.5% elongation at 0.75% Nb content with grain refinement effect owing to Al-Nb, Al-Ti, Al-V aluminide particles and good dispersion of Nb, Ti, V elements on the microstructure as assessed by EDS mapping. CT scan reconstruction images and metrics have successfully connected tensile strength and elongation with defect volume and defect surface area for the proposed alloy. In this context, the volume and surface area of defects have been evaluated as critical metrics in evaluating the mechanical properties of Al7MgCu1.2 cast alloys. Defect localization and failure point detection during plastic deformation zone have been demonstrated by Beremin model which can lead to future studies leveraging these metrics to validate material strength using damage models such as Gurson, GTN or Beremin for crack initiation and propagation methodologies.
Citation - WoS: 8
Citation - Scopus: 8
Sr addition and its effect on the melt cleanliness of A356
(Iop Publishing Ltd, 2020) Atakav, Baturalp; Gursoy, Ozen; Erzi, Eray; Tur, Kazim; Dispinar, Derya
Strontium modification of Al-Si alloys has known to have several beneficial effects such as increased feedability, the formation of fibrous Si and increased mechanical properties. However, in the presence of Sr, during melting and holding durations, the oxide structure of the dross may change which leads to several problems during casting operations. In this work, the amount of Sr was changed and the melt was held for 1 h. Reduced Pressure Test (RPT) was used to asses melt quality change and it was found that cleanliness was increased due to the fading of Sr.