Browsing by Author "Kilic, Sadik Engin"

Now showing 1 - 8 of 8

Citation - WoS: 4
Citation - Scopus: 9
Design of a Customer's Type Based Algorithm for Partner Selection Problem of Virtual Enterprise
(Elsevier Science Bv, 2016) Nikghadam, Shahrzad; Ozbayoglu, Ahmet Murat; Unver, Hakki Ozgur; Kilic, Sadik Engin; Manufacturing Engineering
Virtual Enterprise (VE) is a temporary platform for individual enterprises to collaborate with each other, sharing their core competencies to fulfill a customer demand. In order to improve the customer satisfaction, the most successful VEs select their consortium's members based on customer's preferences. There is quite extensive literature in the field of partner selection in VE, each proposing a new approach to evaluate and select the most appropriate partners among pool of enterprises. However, none of the studies in literature recommend which partner selection methodology should be used in each project with a particular customer attitude. In this study an algorithm is proposed which classifies the customers into three categories; passive, standard and assertive. Three different approaches; Fuzzy Logic-FAHP TOPSIS and Goal programming are used for each customer type respectively. This classification is beneficial since the problem's characteristics; such as vagueness of data, change as the customer's attitude varies. The results certify that, adopting this algorithm not only helps the VE to select the most appropriate partners based on customer preferences, but also the model adapts itself to each customer's attitude. As a result, the overall system flexibility is significantly improved. (C) 2016 The Authors. Published by Elsevier B.V.
Citation - WoS: 20
Citation - Scopus: 26
An Experimental Investigation on the Effects of Combined Application of Ultrasonic Assisted Milling (uam) and Minimum Quantity Lubrication (mql) on Cutting Forces and Surface Roughness of Ti-6al
(Taylor & Francis inc, 2021) Namlu, Ramazan Hakki; Sadigh, Bahram Lotfi; Kilic, Sadik Engin; Mechanical Engineering; Manufacturing Engineering
Ti-6Al-4V is widely used in aerospace, medical and defense industries where materials with superior characteristics are needed. However, Ti-6Al-4V is categorized as a difficult-to-cut material, and machining of this alloy is highly challenging. Ultrasonic Assisted Milling (UAM) is a quite recent method to facilitate the machining of difficult-to-cut materials. This method has numerous advantages over the Conventional Milling (CM) method, such as reduced cutting forces and increased surface quality. Besides, Minimum Quantity Lubrication (MQL) is an alternative cooling method to enhance the process efficiency with respect to conventional cooling methods. Cutting force and surface roughness are essential measures to evaluate the cutting performance of a machining process. However, the simultaneous effects of implementing MQL and ultrasonic vibrations in milling operations are not much researched yet. In this study, the combined effects of UAM and MQL on cutting forces and surface roughness during the machining of Ti-6AL-4V are investigated. Results show that the combination of MQL and UAM enhances the cutting forces in rough cutting operations and the surface roughness in both finish and rough cutting operations significantly compared to conventional processes. Consequently, it is concluded that simultaneous implementation of UAM and MQL enhances overall cutting performance in end-milling operation of Ti-6Al-4V.
An Experimental Study on Ultrasonic-Assisted Drilling of CFRP Composites with Minimum Quantity Lubrication
(MDPI, 2025) Namlu, Ramazan Hakki; Sagener, Mustafa Burak; Kilic, Zekai Murat; Colak, Oguz; Kilic, Sadik Engin; Manufacturing Engineering; Mechanical Engineering
The increasing use of carbon fiber reinforced polymer (CFRP) composites in industries such as aerospace, due to its high strength-to-weight ratio, durability, and resistance to corrosion has led to a growing demand for more efficient machining processes. However, the multilayered structure of CFRP composites, composed of densely packed fibers, presents significant challenges during machining. Additionally, when cutting fluids are used to improve effective cooling and lubrication, the material tends to absorb the fluid, causing damage and leading to problem of weaking of composite structure. To address these issues, this study compares ultrasonic-assisted drilling (UAD) and minimum quantity lubrication (MQL) techniques with conventional drilling (CD) and dry cutting to improve the performance of CFRP composite drilling. The results show that using UAD and MQL together reduced thrust force by up to 27%, improved surface roughness inside the holes by up to 31%, reduced improved hole diameter, cylindricity, roundness, and delamination.
Citation - WoS: 18
Citation - Scopus: 19
A Framework for Energy Reduction in Manufacturing Process Chains (e-Mpc) and a Case Study From the Turkish Household Appliance Industry
(Elsevier Sci Ltd, 2016) Uluer, Muhtar Ural; Unver, Hakki Ozgur; Gok, Gozde; Fescioglu-Unver, Nilgun; Kilic, Sadik Engin; Manufacturing Engineering
Energy is a major input in the manufacturing sector. Its security and efficiency are of supreme importance to a nation's industrial activities. Energy consumption also has serious environmental impacts in terms of Greenhouse Gas (GHG) emissions. In order to use energy more efficiently, simply designing parts and planning manufacturing processes with an energy-aware mindset is insufficient; it is also necessary to model and assess the energy efficiency of a process chain from a holistic point of view. In this work, we propose an integrated energy reduction framework and the internal methods to implement it. Our framework builds on three pillars. Creating an energy profile of a process chain is the first step in characterizing a manufacturing system in terms of energy demand. Energy-aware part designs and process plans are based on ISO/STEP 10303 AP224 standards in order to estimate the embodied energy of a mechanical part. Finally, using discrete event simulation methods, the energy consumption of a process chain is assessed and reduction scenarios are generated based on design or operational alternatives. A data collection and analytics system visualizing measures and key performance indicators (KPIs) also must be implemented in order to measure real consumption values and track improvement results over time. The energy reduction in manufacturing process chains (E-MPC) framework is unique in that it provides a structured method which enables the embodied energy of a part to be estimated during early design stages and further enables the evaluation of design impacts on process chains, thereby recognizing the dynamic nature of systems. A pilot case study of the framework was implemented at the largest household appliance manufacturer in Turkey, Arcelik A.S. In order to evaluate its usefulness and validity, we performed a detailed implementation on a fully automated crankshaft manufacturing line in Arcelilc's refrigerator compressor plant. The results reveal that design improvements estimated gains would reach 2%, whereas operational improvements yield up to 10% energy savings per produced part. (C) 2015 Elsevier Ltd. All rights reserved.
Citation - Scopus: 4
Investigation of the Effects of Axial Ultrasonic Vibrations on Chatter Stability in Milling with Bull Nose Cutters
(Elsevier Science BV, 2023) Namlu, Ramazan Hakki; Kilic, Zekai Murat; Lorain, Raphael; Kilic, Sadik Engin; Mechanical Engineering; Manufacturing Engineering
Ultrasonic vibrations-assisted machining has positive effects on the chatter stability and surface integrity of the process. Radial vibration-assisted milling is effective but it needs an advanced control of vibration trajectory hence is not easy to implement. The aim of this paper is to investigate the effects of axial ultrasonic vibrations on stability through disturbing the chip regeneration. A simple way of predicting the stability increase is proposed using missed-cut effect that reduces the effective number of teeth in cut. The axial vibrations are shown to introduce radial runout such that a regular cutter will show the characteristics of a serrated tool. For a 2-tooth bull nose cutter, the proposed method was verified by milling of Ti-6Al-4V material. The results showed that the axial ultrasonic vibrations increased limit axial depth of cut by more than 40%. Therefore, applying axial vibrations would be a simple solution to improve chatter resistance in machining difficult-to-cut materials while avoiding the cost and complexity of serrated rounded edges. The attention on using axial ultrasonic vibrations in milling is increasing, hence further research on modelling the machining dynamics combined with the velocity effects will be needed following this study. (c) 2023 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (https://creativecommons.org/licenses/by-nc-nd/4.0)
Citation - Scopus: 6
Multi-Axial Ultrasonic Vibration-Assisted Machining of Inconel 718 Using Al2O3-CuO Hybrid Nanofluid MQL
(Elsevier Science BV, 2024) Namlu, Ramazan Hakki; Lotfi, Bahram; Kilic, Sadik Engin; Mechanical Engineering; Department of Mechanical Engineering; Manufacturing Engineering
Inconel 718 is a widely used superalloy in the aerospace industry, owing to its exceptional creep and corrosion resistance, as well as its ability to retain strength at elevated temperatures. However, its machinability presents challenges due to its low thermal conductivity and high work hardening rate during conventional machining, resulting in inadequate surface quality. To address this issue, a recent technique known as Ultrasonic Vibration-Assisted Machining (UVAM) has emerged. UVAM involves applying high-frequency, low-amplitude vibrations to the cutting tool or workpiece. Additionally, Minimum Quantity Lubrication (MQL) has been considered as an alternative cooling technique to enhance machining performance. Optimizing the performance of UVAM can be achieved by employing various vibration axes. Additionally, the effectiveness of MQL can be enhanced through the utilization of nanofluids. This study investigates the combined application of multi-axis UVAM and Al2O3-CuO added Hybrid Nanofluid MQL (HNMQL) during the milling of Inconel 718. The evaluation parameters include surface roughness, topography, burr formations, and cutting forces. The results demonstrate that the simultaneous use of multi-axis UVAM and HNMQL significantly improves the machining performance of Inconel 718. This combination leads to better surface quality and overall process efficiency, offering promising prospects for the aerospace industry and other applications involving difficult-to-cut materials. (c) 2024 The Authors. Published by Elsevier B.V.
Citation - WoS: 35
Citation - Scopus: 41
Slot milling of titanium alloy with hexagonal boron nitride and minimum quantity lubrication and multi-objective process optimization for energy efficiency
(Elsevier Sci Ltd, 2020) Osman, Khaled Ali; Yilmaz, Volkan; Unver, Hakki Ozgur; Seker, Ulvi; Kilic, Sadik Engin; Manufacturing Engineering
The implementation of sustainable manufacturing techniques to make machining processes more eco-friendly is a challenging topic that has attracted significant attention from the industrial sector for many years. As one of the dominant manufacturing processes, machining can have a considerable impact in terms of ecology, society, and economics. In certain areas, this impact is a result of using certain cutting fluids, especially during the machining of difficult-to-cut alloys such as titanium, where a large amount of cutting fluid is wasted to ease the cutting process. In such scenarios, identifying suitable machining conditions to supply cutting fluids using eco-friendly techniques is currently a major focus of academic and industrial sector research. In this study, effects of minimum quantity lubrication with different concentrations of hexagonal boron nitride nanoparticles on the surface roughness and cutting force of slot-milled titanium alloy is investigated using analysis of variance and response surface methodology. The results reveal that all responses are sensitive to changes in the feed per tooth, cutting depth, and cutting fluid flow rate. The regression functions generated were combined with particle swarm optimization in order to improve energy-efficiency, as well. Possible sectorial scenarios were generated for wider industrial adoption. With this study, it was proven that utilizing minimum quantity lubrication with hexagonal boron nitride nanoparticles can reduce both cutting force and surface roughness, which makes it to be a promising alternative as a nanoparticle augmented minimum quantity lubrication method for machining titanium alloys. (C) 2020 Elsevier Ltd. All rights reserved.
Citation - WoS: 15
Citation - Scopus: 20
A Survey of Partner Selection Methodologies for Virtual Enterprises and Development of a Goal Programming-Based Approach
(Springer London Ltd, 2016) Nikghadam, Shahrzad; Sadigh, Bahram Lotfi; Ozbayoglu, Ahmet Murat; Unver, Hakki Ozgur; Kilic, Sadik Engin; Manufacturing Engineering
A virtual enterprise (VE) is a platform that enables dynamic collaboration among manufacturers and service providers with complementary capabilities in order to enhance their market competitiveness. The performance of a VE as a system depends highly on the performance of its partner enterprises. Hence, choosing an appropriate methodology for evaluating and selecting partners is a crucial step toward creating a successful VE. In this paper, we begin by presenting an extensive review of articles that address the VE partner selection problem. To fill a significant research gap, we develop a new goal programming (GP)-based approach that can be applied in extreme bidding conditions such as tight delivery timelines for large demand volumes. In this technique, fuzzy analytic hierarchy process (F-AHP) is used to determine customer preferences for four main criteria: proposed unit price, on-time delivery reliability, enterprises' past performance, and service quality. These weights are then incorporated into the GP model to evaluate bidders based on customers' preferences and goals. We present a case study in which we implement the F-AHP-GP technique and verify the model's applicability, as it provides a more flexible platform for matching customers' preferences.