Browsing by Author "Yalcin, Mustafa Alp"

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Citation - WoS: 1
Citation - Scopus: 1
Chemical Composition Optimization and Isothermal Transformation of Δ-Transformation Plasticity Steel for the Third-Generation Advanced High-Strength Steel Grade
(Wiley-v C H verlag Gmbh, 2024) Okur, Onur; Davut, Kemal; Palumbo, Gianfranco; Nalcaci, Burak; Guglielmi, Pasquale; Yalcin, Mustafa Alp; Erdogan, Mehmet; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 01. Atılım University
A new low-manganese transformation-induced plasticity steel is designed with optimized nickel content to achieve superior strength and ductility while minimizing the use of expensive nickel. The steel is optimized using JMatPro software, then cast, and hot rolled. To assess the effect of intercritical annealing on austenite (martensite at room temperature) volume fraction and carbon content, hot-rolled steel samples quenched from different annealing temperatures (680-1100 degrees C) are used. Additionally, hot-rolled steel coupons are intercritically annealed at about 50% austenite formation temperature (740 degrees C) and then subjected to isothermal treatments at 300-425 degrees C for varying times (10-90 min). After optimizing these treatments to maximize retained austenite (RA), tensile specimens are heat-treated first at 740 degrees C and then isothermally at 325 degrees C. Thermodynamic calculations suggest that aluminum combined with silicon may lead to the delta ferrite formation, and even minimal nickel content can stabilize a considerable amount of austenite. In the experimental studies, it is shown that lower-temperature bainitic holding enhances austenite stability by enriching the carbon content. Optimized two-stage heat treatments yield up to 25.8% RA, with a tensile strength of 867.2 MPa and elongation of 40.6%, achieving a strength-elongation product of 35.2 GPax%, surpassing the third-generation advanced high-strength steel grades minimum requirement of 30 GPax%.
Citation - WoS: 10
Citation - Scopus: 10
A Comprehensive Characterization of the Effect of Spatter Powder on In939 Parts Fabricated by Laser Powder Bed Fusion
(Elsevier Sci Ltd, 2023) Dogu, Merve Nur; Mussatto, Andre; Yalcin, Mustafa Alp; Ozer, Seren; Davut, Kemal; Obeidi, Muhannad Ahmed; Brabazon, Dermot; Metallurgical and Materials Engineering; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 06. School Of Engineering; 01. Atılım University
This study is focused on a comprehensive characterization of virgin and spatter IN939 powders and the effects of a certain amount of spatter powder on the part quality of IN939 fabricated by the L-PBF process. A brown tint coloration formed Al2O3 oxide, pores, a 124.4% increase in the average particle size, a 10.2% decrease in the powder circularity, and a 7.5% decrease in the powder aspect ratio were observed in the spatter powder. Additionally, higher average grain size and lower nanohardness were obtained for the spatter powder. In order to understand the effect of a certain amount of spatter powder on the part quality, 10 wt% spatter powder was mixed with the virgin powder. This addition was found to decrease the flowability of the powder. Moreover, this addition decreased relative density by around 0.3% and increased surface roughness by around 80.8% in the fabricated samples (termed as V and SV). On the other hand, there was no considerable microstructural, texture, microhardness, and nanohardness difference between V and SV samples, although the spatter powder addition caused a 30.2% increase in the average grain size of SV. The overall texture for both V and SV samples exhibit (00 1)//BD.
Citation - WoS: 6
Citation - Scopus: 5
A Comprehensive Study of the Effect of Scanning Strategy on In939 Fabricated by Powder Bed Fusion-Laser Beam
(Elsevier, 2024) Dogu, Merve Nur; Ozer, Seren; Yalcin, Mustafa Alp; Davut, Kemal; Obeidi, Muhannad Ahmed; Simsir, Caner; Brabazon, Dermot; Manufacturing Engineering; Metallurgical and Materials Engineering; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 06. School Of Engineering; 01. Atılım University
This study provides a comprehensive investigation into the effects of different scanning strategies on the material properties of IN939 fabricated using the PBF-LB process. The scanning strategies examined included alternating bi-directional scanning with rotation angles of 0 degrees, 45 degrees, 67 degrees, and 90 degrees between adjacent layers (named as shown), as well as alternating chessboard scanning with rotation angles of 67 degrees and 90 degrees (named as Q67 degrees and Q90 degrees). The results revealed that the 45 degrees and 67 degrees samples had the highest relative density, while the 0 degrees and Q67 degrees samples showed the highest average porosity. Moreover, various types of cracks, including solidification, solid-state, and oxide-induced cracks, were observed. Among the bi-directional scan samples, the 0 degrees sample displayed the most extensive cracking and the highest sigma max residual stress values in both XZ and XY planes. Conversely, the 45 degrees and 67 degrees samples exhibited fewer cracks. Notably, the lowest sigma max residual stress in the XZ planes among the bidirectional scan samples was observed in the 67 degrees sample. Additionally, microstructural analyses indicated differences in grain size and morphology, among the samples. Texture analysis indicated that the 0 degrees and 90 degrees samples exhibited strong cube textures, whereas the texture intensity weakened for the 45 degrees and 67 degrees samples. Moreover, the alternating chessboard scanning strategy led to rougher surfaces (higher Sa and Sz values) compared to the alternating bi-directional scanning strategy, regardless of the rotation angles. Furthermore, the microhardness values among the samples showed minimal variance, ranging between 321 + 14 HV and 356+ 7 HV.
Citation - WoS: 18
Citation - Scopus: 22
Effect of Solution Heat Treatment on the Microstructure and Crystallographic Texture of In939 Fabricated by Powder Bed Fusion-Laser Beam
(Elsevier, 2023) Dogu, Merve Nur; Ozer, Seren; Yalcin, Mustafa Alp; Davut, Kemal; Bilgin, Guney Mert; Obeidi, Muhannad Ahmed; Brabazon, Dermot; Metallurgical and Materials Engineering; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 06. School Of Engineering; 01. Atılım University
The effect of various solution heat treatment temperatures (i.e., 1120, 1160, 1200 and 1240 & DEG;C) on the microstructure, grain morphology and crystallographic texture of IN939 fabricated by powder bed fusion-laser beam (PBF-LB) was investigated. Microstructural analyses showed that the high-temperature gradient and rapid solidification of the PBF-LB processing caused different resulting microstructures compared to conventionally pro-duced counterparts. The melt pool morphologies and laser scanning paths were examined in the as-fabricated samples in the XZ-and XY-planes, respectively. After the application of solution heat treatment at 1120 & DEG;C, the as-fabricated PBF-LB initial microstructure was still apparent. For solution heat treatments of 1200 & DEG;C and above, the melt pool and scanning path morphologies disappeared and converted into a mixture of columnar grains in the XZ-plane and equiaxed grains in the XY-plane. On the other hand, large equiaxed grains were observed when the samples were solutionized at 1240 & DEG;C. Additionally, g' phase precipitated within the matrix after all solution heat treatment conditions, which led to increase in the microhardness values. According to electron backscatter diffraction (EBSD) analyses, both as-fabricated and solution heat-treated samples had intense texture with {001} plane normal parallel to the building direction. The first recrystallized grains began to appear when the samples were subjected to the solution heat treatment at 1160 & DEG;C and the fraction of the recrystallized grains increased with increasing temperature, as supported by kernel average misorientation (KAM) and grain spread orientation (GOS) analyses.& COPY; 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
Citation - WoS: 6
Citation - Scopus: 6
Influence of the Heat Treatment on the Microstructure, Mechanical and High-Temperature Oxidation Behavior of Hastelloy X Alloy Fabricated Via Laser Powder Bed Fusion
(Elsevier Science Sa, 2025) Ozer, Seren; Yalcin, Mustafa Alp; Bilgin, Gueney Mert; Davut, Kemal; Esen, Ziya; Dericioglu, Arcan F.; Metallurgical and Materials Engineering; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 06. School Of Engineering; 01. Atılım University
The effect of building direction and heat treatment on the microstructure, mechanical properties, and high- temperature oxidation behavior of Hastelloy X (HX) alloy fabricated by the laser powder bed fusion (L-PBF) method was studied. Electron backscatter diffraction analyses revealed that the development of textured columnar grains with varying average grain sizes, boundary fractions, and dislocation densities induced the mechanical anisotropy observed in both horizontally and vertically fabricated samples. The yield strength (YS) values of the horizontally and vertically as-fabricated samples were determined as 605.7 +/- 15.9 MPa and 552.3 +/- 8.5 MPa, respectively. The post-processing heat treatment increased the ductility remarkably and reduced YS value down to similar to 445 MPa for all samples by the elimination of microstructural anisotropy and increased grain size subsequent to recrystallization. Oxidation tests conducted at 900 degrees C up to 100 h on as- fabricated samples exhibited severe intergranular oxidation, which was accompanied by the formation of large voids and microcracks as well as spallation of the oxide layer. In contrast, the heat-treatment improved the oxidation resistance of the alloy possibly due to the formation of uniform and dense Cr2O3 layer on the substrate surface.
Citation - WoS: 3
Citation - Scopus: 3
Nondestructive Microstructural Characterization of Austempered Ductile Iron
(Walter de Gruyter Gmbh, 2023) Tuzun, Mert Yagiz; Yalcin, Mustafa Alp; Davut, Kemal; Kilicli, Volkan; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 01. Atılım University
Austempered ductile iron (ADI) has been preferred in a wide range of applications due its unique combination of high strength, good ductility, wear resistance and fracture toughness together with lower cost and lower density compared to steels. Magnetic Barkhausen noise (MBN) measurement offers a better alternative to traditional characterization techniques by being fast and non-destructive. A simple linear regression using only one single independent variable cannot correlate the MBN with the microstructure of ADI, since its microstructure is multi component. Multiple linear regression analysis (MLRA) was used to build a model that uses the characteristic features of microstructural constituents as input parameters to predict the MBN. For that purpose, Cu-Ni-Mo alloyed ductile iron samples austempered between 325 and 400 degrees C and for 45-180 min duration were used. The results show that MBN is most sensitive to the size and shape of acicular ferrite and retained austenite. Moreover, MBN is almost insensitive to the size, morphology and volume fraction of graphite particles. This indicates that retained austenite pins the domain walls more effectively than the graphite particles. Considering the results MLRA, MBN technique can be used to characterize the ausferritic microstructure of ADI.
Citation - WoS: 42
Citation - Scopus: 44
Recrystallization and Grain Growth Kinetics of In718 Manufactured by Laser Powder Bed Fusion
(Elsevier, 2022) Dogu, Merve Nur; Davut, Kemal; Obeidi, Muhannad Ahmed; Yalcin, Mustafa Alp; Gu, Hengfeng; Low, Thaddeus Song En; Brabazon, Dermot; Department of Metallurgical and Materials Engineering; 15. Graduate School of Natural and Applied Sciences; 01. Atılım University
The recrystallization and grain growth behaviour of IN718 alloy additively manufactured by laser powder bed fusion (L-PBF) is presented herein. The effects of three different temperatures (1050, 1150 and 1250 degrees C) and holding times (15, 45 and 90 min) were investigated. The texture evolution of the samples was recorded via electron backscatter diffraction (EBSD). The as-built sample is composed of bowl-shaped melt pools, a chessboard-like grain pattern and has a cube texture {100}<001>. Recrystallized grains were observed in the samples treated at 1150 degrees C for 15 min, as well as the samples treated for longer periods and at higher temperatures. Recrystallization was observed to start from high dislocation density regions, including the overlapping melt pools and the borders of the chessboard-like pattern. The initial cube texture transforms into a first-generation cube-twin texture {122}<212> via a twinning-assisted recrystallization mechanism. Then, those recrystallization nuclei sweep through the high defect density matrix; during which almost no new twins are formed. The samples treated at 1250 degrees C are almost completely recrystallized, which forms a weaker cube texture and a stronger P-orientation {011}<112>. However, the growth of recrystallized grains is very limited due to the presence of non-coherent precipitates. (C) 2022 The Author(s). Published by Elsevier B.V.